Decanter centrifuge | Sludge dehydrator | Centrifugal dehydrator | mud dehydrator | Jinhua horizontal screw centrifuge | Complete set of sludge dewatering equipment
Centrifuge for mud dewatering
  • Jinhua Shenzhou Centrifuge Co., Ltd.

Product description
Special centrifuge series for mud. At present, the existing models and specifications are: LW450, LW500, lw550 and other specifications.

The product has reasonable structure, advanced technology, fine production, great applicability to mud separation and good separation effect. It has absorbed the advanced separation technology at home and abroad, developed and innovated the new mud separation equipment through the digestion of the company. It has been used in market practice and achieved good results.

Compared with the plate and frame filter press, the machine has the advantages of large processing capacity, good separation performance, strong adaptability, low labor intensity, stable performance, convenient installation and operation, small floor area and low maintenance cost, and can realize closed continuous automatic separation.

Product features: high efficiency, large displacement, energy saving, balance, high temperature resistance and wear resistance

Large processing capacity
Efficient new cone angle technology.
The pool deepened.
The straight drum is lengthened.
A liquid phase guide hole is added on the screw. The deepening of liquid tank and the lengthening of rotary drum can increase the settling time of materials.
The addition of liquid phase guide holes on the screw can accelerate the discharge of liquid phase, reduce the residence time of liquid phase in the drum, and make the space of the drum effectively used The processing capacity is greatly increased.

Large displacement
The amount of sludge discharged is large, and the appropriate cone angle is adopted to make the sludge dry and produce a large amount of sludge.

Energy saving: special energy-saving mode
Water saving, wash with a small amount of water when shutdown, no washing when startup, no cooling water.
For power saving, our company has independently developed a special power saving system, which belongs to the core technical secret of the company. Under the same conditions, the power saving rate can reach 15% - 20%.

Strict balance test. The company is equipped with hard branch dynamic balancing machine and whole machine dynamic balancing machine to conduct more than three dynamic balance tests on screw pusher, drum and whole machine to ensure the balance of equipment and product quality.

High temperature resistance
Material: carbon steel and stainless steel. Stainless steel refers to that the screw pusher, rotating drum, outer casing, feed pipe, drainage and slag discharge pipe are all stainless steel, and the base frame is made of carbon steel; Carbon steel means that the whole machine is made of carbon steel.

Wear resistance
The spiral blade is overlaid with tungsten carbide steel sheet to resist wear and maintain dynamic balance and stability; The inner wall of the straight drum is equipped with transverse stainless steel wear reducing strips to effectively prevent the wear of the inner wall of the drum; The slag outlet of the cylinder adopts replaceable ceramic bushing.
SKF is selected as the main wearing parts - bearing, narrow V-belt at the belt inlet, and imported oil seal.

The equipment is applicable to the separation and dehydration of construction piling mud, Stone mud, drilling mud, tailings treatment, sand yard mud, tunnel and cave mud, mine mud treatment and other mud separation.

Equipment characteristics
The liquid clarifier adopts horizontal design, which balances the layout of motor and bowl. Therefore, excellent operating stability can minimize vibration.
The double motor control can adjust the speed of bowl and screw parts steplessly.
The blades of the screw conveyor in the continuous centrifuge are sprayed with wear-resistant alloy or welded with cemented carbide. In addition, the main components of our horizontal horizontal screw centrifuge, such as rotating bowl and screw components, are made of corrosion-resistant stainless steel or duplex steel, thus providing special speed limit and separation ratio.
There are three options for mud dewatering equipment, including cycloid gear, planetary gear and hydraulic differential, so as to realize a wide range of differential adjustment. Therefore, the industrial centrifuge is suitable for all kinds of solids.
A variety of protection to ensure operation safety, including over vibration protection, bearing temperature detection, screw conveyor torque protection, rotation and differential detection, nitrogen filling explosion-proof protection, motr overload and overheating protection.
JG rubber shock absorber does not need anchor bolts.

Main features
Continuous operation, spiral discharge, high capacity.
Compact structure and convenient maintenance
The site is clean and completely closed;
The amount of flocculant and cleaning water is small, and the daily operation cost is low;
Compact equipment layout and small floor area can significantly reduce land acquisition and infrastructure investment.

Material selection
According to the user's requirements, the product contact can be made of austenitic stainless steel (321, 316L...), Haines alloy, titanium alloy or other anti-corrosion materials.

Structure and working principle
Horizontal screw centrifuge realizes solid-liquid separation by accelerating the settling speed of solid particles under the action of centrifugal force due to the density difference between solid and liquid phases.
The centrifuge is composed of two rotors, one is called drum, and the other rotor is spiral discharger (spiral for short). When the drum rotates at a high speed, the slurry in the drum rotates with the drum and is subjected to centrifugal force, which is many times greater than gravity. In this way, the solid particles will be separated from the liquid and settle on the inner wall of the drum from the axis of the centrifuge drum. The screw unloader in the drum rotates at a speed lower than that of the drum and pushes the deposited solid particles to the slag outlet, The differential speed between the outer drum and the screw unloader depends on the transmission ratio and speed of the differential.

Technical parameter
Users can reasonably select the working parameters of the centrifuge according to the physical properties of the separated material (suspension), separation requirements, treatment capacity, process requirements and other factors, so as to obtain satisfactory separation effect and economic benefits. Colors and materials can be customized.

Characteristics of suspension materials
The larger the solid particles in the material, the easier it is to separate. The size of the solid particles is different. The final separation effect is determined by the solid phase of small particles. The machine can generally remove solid particles of more than 5um. When the solid particles are especially fine, they will not settle and separate, but will be discharged together with the clear liquid; The final separation effect depends on the distribution of solid particles of the material. The more particles above 5um, the better the separation effect; On the contrary, the worse the separation effect.

Generally, crystalline solid phase and fibrous solid phase are easy to separate, while floc and paste solid phase are difficult to separate. Due to the large maximum water solubility of floc and paste solid phase, it is easy to slip when pushing sediment spirally, which affects the separation effect. Therefore, the flow volume should not be too large when separating floc and paste solid phase.
The greater the weight difference between solid phase and liquid phase, the better the separation, on the contrary, the worse the separation effect
The smaller the liquid viscosity is, the easier it is to separate. When the liquid viscosity is higher, the solid phase entrained in the clarified liquid increases and the separation effect becomes worse. At this time, the material temperature can be increased and the viscosity can be reduced to improve the separation effect (the maximum feed temperature is not greater than 95 ℃).

Selection of feed flow (i.e. treatment capacity)
From the perspective of separation, the smaller the feed flow is, the smaller the axial velocity of the material in the drum is, the longer the residence time of the material in the drum is, and the better the separation effect is. With the increase of feed volume, the axial flow increases, the residence time of materials in the drum decreases, and the separation effect becomes worse. The feed volume of the centrifuge is also limited by the maximum slag discharge capacity of the screw. If the feed volume is too large, the separated sediment will not be discharged in time, resulting in material blockage of the drum. Therefore, the appropriate feed flow should be selected according to the material characteristics, separation requirements and solid content of materials, Generally, when the solid content is large, the feed volume should not be too large. The appropriate feed flow can be determined after comparing the separation effects of various flows. Generally, it is recommended that the flow of difficult to separate materials should not be too large, and the flow of easy to separate materials can be larger, but pay attention to the maximum slag discharge of the spiral, otherwise it will cause material blockage.

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